- sales@deltapower.in
Client Overview
Our client is a prominent textile manufacturing group with operations spanning two strategic locations in northern India—Dera Bassi, Punjab, and Kala Amb, Himachal Pradesh. As a forward-thinking organization in the recycled textile industry, they specialize in converting pre-consumer waste and PET bottles into GRS (Global Recycle Standard) certified recycled yarns.
Manufacturing Capabilities
Recycled Yarn Production (Dera Bassi, Punjab)
- Total Monthly Capacity: Over 1,500 Metric Tonnes
- Unit 3: Commissioned in 2020, producing 400 MT per month
- Unit 4: Operational from November 2023, expanding capacity to 1,500 MT monthly
- Product Range: Various yarn counts (Ne 20, Ne 24, Ne 28) for knitting and weaving applications
- Raw Materials: Garment waste and PET bottles
- Machinery: State-of-the-art equipment from Rieter, Truetzschler, Oerlikon, and Schlafhorst
Non-Woven Fabric Production (Kala Amb, Himachal Pradesh)
- Monthly Capacity: 1,000 Metric Tonnes
- Applications: Medical & Surgical, Protective Wear, Packaging, and Agriculture
The Challenge
As a sustainability-focused manufacturer committed to environmental responsibility, the client sought to reduce their carbon footprint while managing escalating energy costs across their energy-intensive manufacturing operations. With multiple production units operating sophisticated machinery around the clock, electricity consumption represented a significant operational expense.
The Solar Solution by Deltapower
Phase 1: Initial Installation (2021)
Capacity: 500 kWp Solar Power Plant
Performance Metrics:
- Daily Generation: Approximately 2,000 units
- Annual Savings: ₹45 lakhs (approximately)
- Location: Primary manufacturing site
This initial installation demonstrated the viability and financial benefits of solar energy for large-scale textile manufacturing operations.
Phase 2: Capacity Expansion (2022)
Capacity: 400 kWp Solar Power Plant
Building on the success of the first installation, the client expanded their solar infrastructure to further reduce dependence on grid electricity and maximize renewable energy utilization.
Phase 3: Worker Welfare Initiative
Innovation: Rooftop Solar with Battery Backup
In a unique demonstration of their commitment to sustainability and employee welfare, the client implemented a solar-powered solution for worker housing:
- Beneficiaries: 25 residential units
- System Design: Rooftop solar panels with integrated battery backup
- Impact: Complete elimination of diesel generator dependency at the residential facility
- Benefits: Reduced noise pollution, lower emissions, and reliable power supply for workers
Results & Impact
✓ Total Solar Capacity Installed: 900+ kWp across multiple installations
✓ Proven Annual Savings: ₹45+ lakhs from the first installation alone
✓ Environmental Impact: Significant reduction in carbon emissions and grid dependency
✓ Energy Independence: Enhanced operational reliability with clean, renewable power
✓ Holistic Sustainability: Extended benefits from manufacturing operations to employee residences
✓ Zero Genset Dependency: Worker housing powered entirely by solar energy with battery backup
Client Testimonial
The multi-phase implementation reflects the client’s progressive approach to sustainable manufacturing and their trust in Delta Power’s expertise in delivering reliable, high-performance solar solutions tailored to complex industrial requirements.