Leading Auto and Defense Component Manufacturer

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Challenge

A prominent manufacturer specializing in automotive and defense components faced critical operational challenges at their defense manufacturing facility. The facility’s precision CNC machines were vulnerable during power outages, with the delay in generator startup causing significant damage to both high-value components and expensive tooling. These disruptions were resulting in substantial financial losses and production delays.

Solution by Delta Power

Deltapower implemented a Toshiba-Mitsubishi Online UPS (TMEIC) system with 500 KW capacity at the client’s defense component manufacturing site. This state-of-the-art uninterruptible power supply system provides instantaneous, seamless power backup to protect critical CNC machining operations.

Technical Specifications

  • System Type: : Toshiba-Mitsubishi (TMEIC) Online UPS
  • Capacity: 500 KW
  • Application: Critical CNC machining operations
  • Installation Location: Defense component manufacturing facility

Results & Benefits

The implementation of the Toshiba-Mitsubishi Online UPS (TMEIC)  system has delivered measurable results:

  • Zero downtime for CNC machines during power fluctuations
  • Complete elimination of component and tool damage during power transitions
  • Estimated monthly savings of ₹2.50 lakhs through prevention of material waste and tool damage
  • Enhanced production reliability for time-sensitive defense contracts
  • Improved operational efficiency with uninterrupted precision manufacturing

Return on Investment

The client reports consistent monthly savings of ₹2.50 lakhs, demonstrating a strong ROI through eliminated losses and improved operational continuity. This investment has proven critical in maintaining the precision and quality standards required for defense component manufacturing.